Difficulty

Moderate

Steps

11

Time Required

                          45 minutes

Sections

1

  • Header Panel
  • 11 steps

Flags

0

  • Back1992-1996 Ford F Series-Bronco Header Panel Replacement

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Introduction

What you need

Step 1

              Header Panel
  • Remove the 5 screws with the screwdriver to remove the grill.

Remove the 5 screws with the screwdriver to remove the grill.

1024

Step 2

  • Set aside the windshield fluid/coolant reservoir by removing the 11mm bolt.

Set aside the windshield fluid/coolant reservoir by removing the 11mm bolt.

Step 3

  • Remove the two screws on top of the headlight bezel, and the two 11mm bolts on the back of the bezel.
  • Then, remove the bolts from the housing. Repeat this step for the other headlight.

Remove the two screws on top of the headlight bezel, and the two 11mm bolts on the back of the bezel.

Then, remove the bolts from the housing. Repeat this step for the other headlight.

Step 4

  • Remove the bolts retaining the header panel using the 8mm socket and ratchet.

Remove the bolts retaining the header panel using the 8mm socket and ratchet.

Step 5

  • Remove the headlight bulbs from the headlight housing by turning them counterclockwise on the retaining clip.

Remove the headlight bulbs from the headlight housing by turning them counterclockwise on the retaining clip.

Step 6

  • Remove the old header panel, and install the replacement panel.

Remove the old header panel, and install the replacement panel.

Step 7

  • Replace all of the bolts that retain the header panel.

Replace all of the bolts that retain the header panel.

Step 8

  • Reinstall the headlight bulbs by turning clockwise on the retaining clip.

Reinstall the headlight bulbs by turning clockwise on the retaining clip.

Step 9

  • Reinstall the headlight bezels after reinserting the marker lights with the two screws, and two 11mm bolts.

Reinstall the headlight bezels after reinserting the marker lights with the two screws, and two 11mm bolts.

Step 10

  • Reinstall the windshield fluid/coolant reservoir with the 11mm bolt.

Reinstall the windshield fluid/coolant reservoir with the 11mm bolt.

Step 11

  • Reinstall the grill with the 5 screws.

Reinstall the grill with the 5 screws.

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Author

                                      with 2 other contributors 


                    Madison Whitcraft

Member since: 09/24/2018

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Team

                       Eastern Washington University, Team S3-G3, Crane Fall 2018                        

                                                  Member of Eastern Washington University, Team S3-G3, Crane Fall 2018 



                    EWU-CRANE-F18S3G3                     


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                                            3 Guides authored

Brandon Sewall - Oct 12, 2022

Reply

My header panel was broke. Into like 5 pieces. I had everything pulled off my front end before realizing that I had not mapped out my process. This really helped me put it all back together.

I would love a parts source guide for all of the clips, fasteners and screws for all of this as some of mine were beyond reuse.