2 Slice Dualit Toaster Disassembly Repair Guide

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2 slice Dualit toaster Disassembly
12 steps

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Introduction

Step 1

              Removing rubber feet

4 x rubber feet
5 x metal screws
Remove the rubber feet and screws with a phillips head screw driver.

4 x rubber feet

5 x metal screws

Remove the rubber feet and screws with a phillips head screw driver.

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Step 2

              Removing bottom plate

1 x Matte Aluminium Bottom Plate
After removing the Feet and Screws the Bottom plate simply lifts off.

1 x Matte Aluminium Bottom Plate

After removing the Feet and Screws the Bottom plate simply lifts off.

Step 3

              Removing crumb tray

simply slide out the aluminium crumb tray

simply slide out the aluminium crumb tray

Step 4

              Removing main polished casing

1 x Stainless Steel main casing
6 x Phillips Head Metal Screws
Remove screws from main body of toaster and ply the metal casing off with your hands from either side.

1 x Stainless Steel main casing

6 x Phillips Head Metal Screws

Remove screws from main body of toaster and ply the metal casing off with your hands from either side.

Step 5

              Removing end cap

1 x Casted Aluminium End Cap from the left hand side of the toaster
After removing the screws from part 4 this end cap will just pull off with a gentle tug.

1 x Casted Aluminium End Cap from the left hand side of the toaster

After removing the screws from part 4 this end cap will just pull off with a gentle tug.

Step 6

1 x Cast Aluminium timer casing
To remove the other side casing of the toaster you must first disconnect the electrical cords from the elements
Once all the cords are unplugged the casing will simply pull off the same way as the other side casing was removed

1 x Cast Aluminium timer casing

To remove the other side casing of the toaster you must first disconnect the electrical cords from the elements

Once all the cords are unplugged the casing will simply pull off the same way as the other side casing was removed

Step 7

2 x Nut
2 x Bolt
2 x Washers
1 x Galvanised Steel elements fastener plate
To remove the element fastener plate us the pliers to prevent the nut from twisting whilst unscrewing the bolt with the PH screwdriver.
Once unscrewed the plate should easily pull away.

2 x Nut

2 x Bolt

2 x Washers

1 x Galvanised Steel elements fastener plate

To remove the element fastener plate us the pliers to prevent the nut from twisting whilst unscrewing the bolt with the PH screwdriver.

Once unscrewed the plate should easily pull away.

Step 8

1 x Lever mechanism
1 x Spring
1 x Washer
1 x Plastic lever handle
2 x Aluminium fastening plates
To remove the Lever mechanism you must first unscrew and remove the black plastic handle.
After this the two fastening plate will can be removed. The screws holding these in place have already been removed in the previous step.
The lever mechanism can now be removed from the toaster. This may take some manoeuvring for the mechanism to slide out.

1 x Lever mechanism

1 x Spring

1 x Washer

1 x Plastic lever handle

2 x Aluminium fastening plates

To remove the Lever mechanism you must first unscrew and remove the black plastic handle.

After this the two fastening plate will can be removed. The screws holding these in place have already been removed in the previous step.

The lever mechanism can now be removed from the toaster. This may take some manoeuvring for the mechanism to slide out.

Step 9

3 x heating elements
2 x Brass dividers
2 x Copper wires
2 x Bolts
6 x Washers
4 x Nuts
To remove the heating elements unscrew the bolts with the PH screwdriver whilst holding the nuts with the pliers
Once unscrewed the wires and copper dividers are able to be removed. Then simple slide out the heating elements. The elements need to be replaced in the same slots they came from so label them.

3 x heating elements

2 x Brass dividers

2 x Copper wires

2 x Bolts

6 x Washers

4 x Nuts

To remove the heating elements unscrew the bolts with the PH screwdriver whilst holding the nuts with the pliers

Once unscrewed the wires and copper dividers are able to be removed. Then simple slide out the heating elements. The elements need to be replaced in the same slots they came from so label them.

Step 10

2x aluminium internal side panels.
These thin aluminium plates will then be removed from the main body assembly. These sheets help reduce heat admitted from the toaster upon use.

2x aluminium internal side panels.

These thin aluminium plates will then be removed from the main body assembly. These sheets help reduce heat admitted from the toaster upon use.

Step 11

3x bent stainless steel excursions.
These parts are holding the bread in a perfect position in relation to the elements. They are then to be popped out of place from the main body assembly.

3x bent stainless steel excursions.

These parts are holding the bread in a perfect position in relation to the elements. They are then to be popped out of place from the main body assembly.

Step 12

This is the final sub assemble or main body you are left with. This body is the queen bee of all the above parts.

This is the final sub assemble or main body you are left with. This body is the queen bee of all the above parts.

To reassemble your device, follow these instructions in reverse order.

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                    hugh johnston

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Roger Houghton - May 22, 2022

What size are the screws used to secure the outer casing?

Colin Macdonald - Jun 30, 2022

On my model A2BR/87 they’re #2 Pozidriv screws.

You can tell the difference between Phillips and Pozidriv screws because the latter have very small lines etched between the four arms of the cross on the screw head. Phillips screws (and screwdriver) should work, but if you use them too many times on a Pozidriv screw then they’ll eventually wreck them. On the other hand, you can’t use a Pozidriv screwdriver at all on a Phillips screw so check to see which kind of screw you have.

FWIW, I had to get Pozidriv screwdrivers to work on my Saeco espresso machine.

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Introduction