Difficulty

Moderate

Steps

7

Time Required

                          1 hour

Sections

1

  • Cam Shaft Gear
  • 7 steps

Flags

2

In Progress

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Introduction

Replace the broken/worn out gear on the stitch cam shaft.

What you need

Step 1

              Remove Top Cover
  • Open the top of the machine to expose the internal mechanism.
  • It is easier to replace the gear without the top cover in place. Loosen the screw holding the cover arm on. Remove the pin and set aside for later.
  • Remove the two screws holding the hinges. Set the cover aside.

Open the top of the machine to expose the internal mechanism.

It is easier to replace the gear without the top cover in place. Loosen the screw holding the cover arm on. Remove the pin and set aside for later.

Remove the two screws holding the hinges. Set the cover aside.

1024

Step 2

              Remove Stitch Selector
  • Remove the three screws holding the assembly down. In my case one of the screws was stuck and I had to use locking pliers to loosen it.
  • Push the needle position indicator to the side to access the screw beneath it.
  • Pull the assembly to the left and up. It should come out easily.

Remove the three screws holding the assembly down. In my case one of the screws was stuck and I had to use locking pliers to loosen it.

Push the needle position indicator to the side to access the screw beneath it.

Pull the assembly to the left and up. It should come out easily.

Step 3

              Remove the shaft
  • The shaft is held in by the set screws on the gear hubs: 1 on the cam gear, 2 on the little pinion gear 90 degrees apart. Loosen them 3 turns or so with a jewelers screwdriver.
  • Slide the pinion gear to the end of the shaft. Gently slide the shaft back with needle nose pliers. Catch the gear before it falls.
  • Push the shaft out the back then finish pulling it out.

The shaft is held in by the set screws on the gear hubs: 1 on the cam gear, 2 on the little pinion gear 90 degrees apart. Loosen them 3 turns or so with a jewelers screwdriver.

Slide the pinion gear to the end of the shaft. Gently slide the shaft back with needle nose pliers. Catch the gear before it falls.

Push the shaft out the back then finish pulling it out.

Step 4

              Remove the gear
  • Loosen the two screws holding the gear and cam assembly together so that the screws can come out. Keep the screws in the holes to keep everything together.
  • Push the gear shaft with fingers or screwdriver to slide it out. It may require the use of two screwdrivers to pry out.

Loosen the two screws holding the gear and cam assembly together so that the screws can come out. Keep the screws in the holes to keep everything together.

Push the gear shaft with fingers or screwdriver to slide it out. It may require the use of two screwdrivers to pry out.

Step 5

              Replace the gear
  • Insert the new gear shaft into the cam assembly. Line up the holes and thread the screws in.
  • The new gear I bought came with an Allen head set screw so I swapped the old flat head setscrew into the new shaft.
  • Set the gear and cam assembly in the sewing machine.

Insert the new gear shaft into the cam assembly. Line up the holes and thread the screws in.

The new gear I bought came with an Allen head set screw so I swapped the old flat head setscrew into the new shaft.

Set the gear and cam assembly in the sewing machine.

Step 6

              Insert the shaft
  • Slide the shaft in, small end first, until it just protrudes from bearing on the gear side.
  • Hold the pinion gear in place and slide the shaft the remainder of the way into it.
  • Make sure the shaft is flush with the back of the machine and the pinion gear is on as far as it will go.
  • Tighten the set screws on the gears (there are 2 on the pinion).
  • Nylon gears are supposedly self lubricating but I find a little sewing machine oil is useful since it is driven by a worm gear.

Slide the shaft in, small end first, until it just protrudes from bearing on the gear side.

Hold the pinion gear in place and slide the shaft the remainder of the way into it.

Make sure the shaft is flush with the back of the machine and the pinion gear is on as far as it will go.

Tighten the set screws on the gears (there are 2 on the pinion).

Nylon gears are supposedly self lubricating but I find a little sewing machine oil is useful since it is driven by a worm gear.

Step 7

              Install Needle Indicator
  • Slide the needle indicator in from the left. Push the stitch selector aside as needed.
  • Install the three screws in reverse order that you removed them.
  • The needle indicator (white with black diamonds) rides on a lever, touching a black gear, that is driven by the pinion gear from earlier. Make sure this lever is up and touching the black gear.

Slide the needle indicator in from the left. Push the stitch selector aside as needed.

Install the three screws in reverse order that you removed them.

The needle indicator (white with black diamonds) rides on a lever, touching a black gear, that is driven by the pinion gear from earlier. Make sure this lever is up and touching the black gear.

Turn the machine manually at least one full turn to make sure everything is properly in it’s place.

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                                                                                      One other person completed this guide.

Author

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                    Jeremy Duhe

Member since: 06/24/2017

131 Reputation

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                       3

Charise Vandever - May 15, 2020

Reply

I need to replace the timing belt inside my Morse FA-630 machine. I’m still hunting down parts for this ancient machine, but I’m going to fix it myself. Do you have any pointers or concerns I need to be aware of?

bingorogers99 - Oct 24, 2020

Reply

Do you do repairs?

Do you do repairs? I have a Bernina 1230 I was told was toast but feel it is worth refurbishing

Jeremy Duhe - Oct 24, 2020

No, I’m just a mechanic that likes fixing things. If the dedicated repair shop says it’s toast then I’d go with their opinion.