Difficulty
Moderate
Steps
22
Time Required
Suggest a time??
Sections
4
- Base/Intake
- 2 steps
- Air Filter
- 2 steps
- Outer Shell
- 12 steps
- Control Board
- 6 steps
Flags
2
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BackBionaire BAP 600
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Introduction
What you need
Step 1
Base/Intake
- Rotate base counterclockwise, supporting top with opposite hand.
Rotate base counterclockwise, supporting top with opposite hand.
1024
Step 2
- Pull base away from housing exposing air filter.
Pull base away from housing exposing air filter.
Step 3
Air Filter
- Grab the edge of the filter housing and pull the filter away from the rest of the device.
Grab the edge of the filter housing and pull the filter away from the rest of the device.
Step 4
- Gently pull apart each fold of the filter to check for abrasions or other anomalies. Clean with a dust rag if necessary.
Gently pull apart each fold of the filter to check for abrasions or other anomalies. Clean with a dust rag if necessary.
Step 5
Outer Shell
- Remove all 6 screws from the LED housing.
Remove all 6 screws from the LED housing.
Step 6
- After the 6 screws are removed, remove the LED housing from the bottom of the device by lifting it off.
After the 6 screws are removed, remove the LED housing from the bottom of the device by lifting it off.
Step 7
- Using two fingers lift the translucent LED cover from the inside. Repeat this step for the second tab.
Using two fingers lift the translucent LED cover from the inside. Repeat this step for the second tab.
Step 8
- After lifting 45 degrees, pull the translucent tab away from thee housing. Repeat this step for the second LED cover.
After lifting 45 degrees, pull the translucent tab away from thee housing. Repeat this step for the second LED cover.
Step 9
- Locate the tab about 1 inch below the top vent. Insert a flat tool laterally past the tab and press in toward the center of the device. As the tab is being held down, pull the two halves of the egg apart to keep the shell open.
Locate the tab about 1 inch below the top vent. Insert a flat tool laterally past the tab and press in toward the center of the device. As the tab is being held down, pull the two halves of the egg apart to keep the shell open.
Step 10
- Locate the second tab on the back of the device approximately 2 inches above the power cord.
- Insert the flat tool at a slight angle toward the left of the power cord. Depress the tab and pull the two halves of the shell apart.
Locate the second tab on the back of the device approximately 2 inches above the power cord.
Insert the flat tool at a slight angle toward the left of the power cord. Depress the tab and pull the two halves of the shell apart.
Step 11
- Locate the bottom tab on the front side at the same height as the bottom tab on the back side.
- Depress the tab using a flat tool at a slight angle and pull the halves apart.
Locate the bottom tab on the front side at the same height as the bottom tab on the back side.
Depress the tab using a flat tool at a slight angle and pull the halves apart.
Step 12
- Locate the last tab about one inch below the top on the front side.
- Depress the tab using the flat tool at a slight angle and finish pulling the removable half of the shell off.
Locate the last tab about one inch below the top on the front side.
Depress the tab using the flat tool at a slight angle and finish pulling the removable half of the shell off.
Step 13
- Locate the screw housing opposite of the control board, and remove the screw.
Locate the screw housing opposite of the control board, and remove the screw.
Step 14
- Locate the control board and grab it by the top and bottom firmly. Pull the board straight out being careful not to flex the circuit while removing.
Locate the control board and grab it by the top and bottom firmly. Pull the board straight out being careful not to flex the circuit while removing.
Step 15
- Locate the screw that was being hidden by the control board and remove it to release the second half of the shell.
Locate the screw that was being hidden by the control board and remove it to release the second half of the shell.
Step 16
- Remove the released half of the shell to finish removing the entire outer shell of the device.
Remove the released half of the shell to finish removing the entire outer shell of the device.
Step 17
Control Board
- Unplug 7 pin connector
Unplug 7 pin connector
Step 18
- Unplug 2 pin wires which connects the front LED’s.
Unplug 2 pin wires which connects the front LED’s.
Step 19
- Remove two screws
Remove two screws
Step 20
- Unplug pins
- Use scissors to cut zip ties
Unplug pins
Use scissors to cut zip ties
Step 21
- Unplug rest of pin connections
- Remove Neutral and Hot wires
- They are the two black wires
- Pull them out
Unplug rest of pin connections
Remove Neutral and Hot wires
They are the two black wires
Pull them out
Step 22
- Unscrew two screws
- Inspect capacitor for any bulges ( if it has a bulge , it means it is need to be replaced)
- Check for burnt solder in the back of circuit board
Unscrew two screws
Inspect capacitor for any bulges ( if it has a bulge , it means it is need to be replaced)
Check for burnt solder in the back of circuit board
To reassemble your device, follow these instructions in reverse order.
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2 other people completed this guide.
Author
with 3 other contributors
Alexander Tarancon
Member since: 10/12/2016
49 Reputation
2 Guides authored
Badges:
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Team
IUPUI, Team 4-4, Baechle Fall 2016
Member of IUPUI, Team 4-4, Baechle Fall 2016
IUPUI-BAECHLE-F16S4G4
5 Members
7 Guides authored
Randall MacDonald - Mar 16, 2021
Reply
I knew there were tabs because I could see one but I didn’t know where the others were so I just waited, found your guide, and studied it carefully. Thanks Alexander!
