Difficulty

Moderate

Steps

5

Time Required

                          10 - 15 minutes            

Sections

2

  • Clamshell (Black Outer Casing)
  • 2 steps
  • Impellor (Fan)
  • 3 steps

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0

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Introduction

What you need

Step 1

              Clamshell (Black Outer Casing)               
  • Using a Phillips #2 screwdriver, remove the six 20 mm screws in the black plastic casing (clamshell).

Using a Phillips #2 screwdriver, remove the six 20 mm screws in the black plastic casing (clamshell).

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Step 2

  • Using your hands, remove the blower tube and clamshell.
  • To remove the clamshell, pull apart starting from the bottom until it is pulled out from the notches. Then slide it out away from the device.

Using your hands, remove the blower tube and clamshell.

To remove the clamshell, pull apart starting from the bottom until it is pulled out from the notches. Then slide it out away from the device.

Step 3

              Impellor (Fan)               
  • Locate and unscrew the ten 20 mm Phillips #2 screws in the orange casing with a Phillips #2 screwdriver.
  • Using your hands, lift off the side of the orange casing with the screws facing you.

Locate and unscrew the ten 20 mm Phillips #2 screws in the orange casing with a Phillips #2 screwdriver.

Using your hands, lift off the side of the orange casing with the screws facing you.

Step 4

  • Locate the fan.
  • Unscrew the 9/16" cap and nut (in the middle of the fan) with the ratcheting socket wrench.

Locate the fan.

Unscrew the 9/16" cap and nut (in the middle of the fan) with the ratcheting socket wrench.

Step 5

  • Carefully use your hands to slide the fan out from the rest of the device.
  • Be careful to not lose the washer when you slide out the fan. You need it when reassembling the device.

Carefully use your hands to slide the fan out from the rest of the device.

Be careful to not lose the washer when you slide out the fan. You need it when reassembling the device.

To reassemble your device, follow these instructions in reverse order.

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                                      with 4 other contributors 

                    Atlanta Nguyen                     

Member since: 01/25/2014

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                       Cal Poly, Team 9-29, Maness Winter 2014                        

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                                            5 Guides authored                     

pgootos - Jan 31, 2017

Reply

WRONG! WRONG!! WRONG!!! On the model BV2500, there’s no need to remove any screws on the BLACK fan housing nor on the ORANGE motor housing - you’ll make it much harder than it needs to be. Instead, simply push the black fan housing release button on the upper handle near the power switch and the fan housing will tilt off the motor housing. Now, locate the 9/16" plastic cap nut in the middle of the fan and remove it with a socket wrench. You’ll need to pry the fan free from the motor shaft. Save the washer under the fan. NOW, you can reverse the order to re-assemble the unit with a new fan. Good luck, and don’t trust everything you read on the internet!

fenomartines - Sep 8, 2018

Reply

Please can someone help me how to replace a new fan !!! Impossible to remove from shaft model GW 250 Thank you

David W. Lamar - Nov 17, 2018

Reply

Totally unnecessary to take apart the housing. Just simply remove the nut and pull off the impeller. Note that the nut is left hand threaded. Loosen it by turning clockwise.

It takes less than 5 minutes to remove and replace the impeller.

Simeon - Sep 15, 2020

Reply

You DON’T need to open the motor housing.

Just use a socket wrench CLOCKWISE to release the plastic nut in the center of the fan