Campbell Hausfeld Fp204800 Manifold Assembly Replacement Repair Guide

Difficulty

Moderate

Steps

Time Required

                          25 - 35 minutes

Sections

Shroud
4 steps
Manifold Assembly
8 steps

Flags

BackCampbell Hausfeld FP204800
Full Screen
Options
History
Save to Favorites
Download PDF
Edit
Translate
Get Shareable Link
Embed This Guide
Notify Me of Changes
Stop Notifications

Introduction

What you need

Step 1

              Remove Shroud Screws

Unscrew the four 1cm long shroud screws using a 6mm Allen Wrench.

Unscrew the four 1cm long shroud screws using a 6mm Allen Wrench.

1024

Step 2

              Remove Shroud

Remove the plastic shroud from the compressor.
Do not pull the shroud too far from the compressor. You could damage the on/off switch wiring.

Remove the plastic shroud from the compressor.

Do not pull the shroud too far from the compressor. You could damage the on/off switch wiring.

Step 3

              Remove The Wiring From the Pressure Switch to the On/Off Switch

Gently pull the wire attached from the pressure switch to the on/off switch.
It should come off the pressure switch with ease.
Make sure you are pulling the correct wire. The pressure switch could be in a different configuration on your compressor than in the picture.

Gently pull the wire attached from the pressure switch to the on/off switch.

It should come off the pressure switch with ease.

Make sure you are pulling the correct wire. The pressure switch could be in a different configuration on your compressor than in the picture.

Step 4

              Remove the On/Off Switch Wiring

Gently pull the wire connected from the on/off switch to the motor of the compressor.
It should be the only wire keeping the shroud from being lifted from the compressor.

Gently pull the wire connected from the on/off switch to the motor of the compressor.

It should be the only wire keeping the shroud from being lifted from the compressor.

Step 5

              Removing Exhause Tube

Unscrew the exhaust tube from the check valve using a smart wrench.
You do not need to remove the check valve, only the exhaust tube.

Unscrew the exhaust tube from the check valve using a smart wrench.

You do not need to remove the check valve, only the exhaust tube.

Step 6

              Unfasten Pump/Motor Assembly Shroud

Unscrew the six 1.75cm screws holding the Pump/Motor Assembly Shroud in place using a phillips #2 screwdriver.
Remove the 1cm screw fastening the wires to the pump/motor assembly shroud using a phillips #2 screwdriver.

Unscrew the six 1.75cm screws holding the Pump/Motor Assembly Shroud in place using a phillips #2 screwdriver.

Remove the 1cm screw fastening the wires to the pump/motor assembly shroud using a phillips #2 screwdriver.

Step 7

              Remove Pump/Motor Assembly Shroud

Remove the pump/motor assembly shroud by lifting it from the compressor.
The pump/motor shroud should be carefully removed so the exhaust tube is not damaged

Remove the pump/motor assembly shroud by lifting it from the compressor.

The pump/motor shroud should be carefully removed so the exhaust tube is not damaged

Step 8

              Remove Pump Assembly

Gently remove the pump/motor assembly from the shroud.
Remove the wire attached from the motor to the pressure switch by gently pulling it free from the pressure switch terminal.
Set the pump/motor assembly on your work place next to the compressor.
Make sure that no wires are being pulled on the motor because they could be damaged while completing the repair.

Gently remove the pump/motor assembly from the shroud.

Remove the wire attached from the motor to the pressure switch by gently pulling it free from the pressure switch terminal.

Set the pump/motor assembly on your work place next to the compressor.

Make sure that no wires are being pulled on the motor because they could be damaged while completing the repair.

Step 9

              Unfasten the Bottom Pump/Motor Assembly Shroud

Remove the four 1.5cm screws using a Phillips #2 Screwdriver.

Remove the four 1.5cm screws using a Phillips #2 Screwdriver.

Step 10

              Remove the Bottom Pump/Mortor Assembly Shroud

Remove the bottom of the Pump/Motor Assembly Shroud by lifting it from the compressor.

Remove the bottom of the Pump/Motor Assembly Shroud by lifting it from the compressor.

Step 11

              Remove Manifold Assembly

Remove the manifold assembly by gripping the manifold stem with a smart wrench and twisting in a counter-clockwise direction.

Remove the manifold assembly by gripping the manifold stem with a smart wrench and twisting in a counter-clockwise direction.

Step 12

              Remove Gages and Safety Valve

Remove both the Pressure Gauges and the Safety Valve with a Smart Wrench by turning them in a counter-clockwise direction.

Remove both the Pressure Gauges and the Safety Valve with a Smart Wrench by turning them in a counter-clockwise direction.

To reassemble your device, follow these instructions in reverse order.

Cancel: I did not complete this guide.

Author

                                      with 2 other contributors

                    Caleb Davies

Member since: 10/07/2014

528 Reputation

                                      4 Guides authored                  



                       Badges:
                       11







                                                        +8 more badges

Team

                       Cal Poly, Team 14-29, Maness Fall 2014                        

                                                  Member of Cal Poly, Team 14-29, Maness Fall 2014 



                    CPSU-MANESS-F14S14G29                     


                                            4 Members                     


                                            7 Guides authored

Introduction#

What you need#

Team#

Introduction

What you need

Team